Mining Machinery Goes Large and Electric

The first half of 2024 has been a period of significant advancements in the mining industry, marked by the introduction of new hydraulic excavator models and innovative technologies.

In May 2024, Komatsu Germany Mining Division (KGM) and SMS Equipment announced the PC9000, their largest hydraulic mining excavator yet. This machine is compatible with Komatsu’s 830E through 980E mining trucks and is designed to enhance cycle times and reduce material movement costs. Featuring a larger bucket and increased digging forces, the PC9000 also has an extended reach suitable for autonomous haulage systems. Its redesigned hydraulic system lowers emissions, aligning with the industry’s sustainability goals.

Peter Buhles, vice president of sales and service at KGM, emphasized the global input in developing the PC9000, which addresses emerging needs in surface mining. The first PC9000 unit is expected to be delivered to a Canadian mining operation.

In January 2024, KGM introduced the K-VAD (Valve Adjustment Device) for hydraulic mining excavators. This device improves safety by allowing remote operation of main and secondary relief valves from the operator’s cabin, reducing the need for engineers to work near high-pressure zones. The K-VAD kit includes pressure sensors and adjustment motors, controllable via various devices. It supports up to six tool heads and monitors multiple pressures, with future updates planned for automation and expanded hydraulic applications.

OceanaGold made strides in sustainable mining with the early 2024 introduction of the Hitachi EX3600 electric-hydraulic shovel at their Macraes operation in New Zealand. This shovel, powered entirely by renewable energy, significantly cuts greenhouse gas emissions compared to diesel models. Pieter Doelman, open-pit mine manager at Macraes, highlighted the shovel’s role in advancing sustainable practices, aiming for carbon neutrality in loading operations due to New Zealand’s renewable electricity grid.

In March 2024, Hitachi Construction Machinery (HCM) revealed an Operator Assist System for ultra-large hydraulic mining excavators, designed to improve operator efficiency and safety. Tested at Rio Tinto’s mine in Australia, this system automates loading and digging tasks, reducing operator workload and enhancing productivity. The system includes features like Loading Assist and Digging Assist, which optimize operations by monitoring bucket payload and hydraulic cylinder loads.

HCM’s collaboration with Rio Tinto underscores their commitment to practical solutions that enhance safety and productivity in mining. The partnership aims to roll out the Operator Assist System across various excavator models from 2025, following successful tests and customer feedback.

Overall, these developments demonstrate the mining industry’s dedication to innovation, sustainability, and operational efficiency through advanced excavator technologies and sustainable practices.


Fulian Operation Team

2024.08.06

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