Mounting rubber tracks on an excavator is a process that might seem complex, but it’s really just a matter of following certain steps to ensure a secure fit that keeps the machine running smoothly. Here, I’ll break down these steps into easy-to-understand terms so that anyone can grasp what it takes to attach these vital components to an excavator.
Getting Ready:
Firstly, you’ll need a good space that’s flat and firm, as well as some tools like a hydraulic jack, stands for safety, a wrench set, and a grease gun. Make sure the rubber tracks you’re about to install are the right ones for your excavator’s model.
Step 1: Creating a Safe Work Zone
Make sure the area is free from any objects that might get in the way, then turn off your excavator and put all its attachments flat on the ground. This helps to keep it steady while you work.
Step 2: Raising the Excavator Up
With the hydraulic jack, lift one side of your machine. Once it’s up, slide the jack stands underneath to keep everything stable — you’re going to be working under the machine, so safety is key.
Step 3: Loosening the Old Track
On the undercarriage, there’s a special valve or fitting that you can unscrew to release grease. Doing this loosens the tracks by allowing the front wheel, called the idler, to move back.
Step 4: Removing the Old Track
Now the track is loose, you can pull it off the wheels and away from the machine. These tracks are heavy, so be cautious and take it slowly.
Step 5: Checking the Undercarriage
It’s a good idea to look over the wheels and parts under the machine for any damage now that you don’t have the tracks in the way. This can save you trouble later on.
Step 6: Laying the New Track Out
Grab your new rubber track and lay it out flat near the excavator. You’re going to drape it over the wheels, starting from the back.
Step 7: Fitting the Track On
Carefully push and pull the track over the rear wheel and then over each of the smaller wheels underneath the excavator. It’s a bit like putting a giant bike chain back on a bike!
Step 8: Tightening the Track
Once the track is on all the wheels, you’ll use the grease gun to put grease back into the valve you opened before. This pushes the idler forward and stretches the track until it’s nice and tight but not too tight!
Step 9: Lowering the Excavator
Now everything’s in place, carefully bring the excavator back down to the floor, making sure to take the jack stands out first.
Step 10: Test It Out
Turn the excavator on and gently move it around to see if the tracks work as expected. You’re checking to make sure the track doesn’t slip off or feel too loose.
And there you go, that’s the whole process! It focuses on giving your machine a new set of shoes, so to speak, so it can continue doing its heavy-lifting work without any hiccups. If you’re not familiar with mechanical work or if you feel unsure at any point, it’s a good idea to call in a professional. Excavators are big, powerful machines, and it’s important to treat them with respect to keep them — and you — working safely.
Fulian Operation Team
2024.3.5
